
HV FOIL WINDING MACHINE
Description
HV Foil Winding Machine For HV Transformer Coils (Cast Resin Transformer) The machine is designed to wind with one or two copper or aluminium foils for the High voltage coils of Cast resin transformers. A closed loop control system will control the tensioning system to produce the uniform stiff coils of Width ranging from 200mm to 1600mm and Diameter up to 1200mm. This system will achieve the high productivity.
SUITABLE COILS

Features

Head Stock:
• Control panel positioned Front of coil winder coil winder.
• Handy/ Flexible Movement.
• User Friendly software
• Touch Screen Panel (HMI).

Tail stock:
• Easy handling for operator.
• Handy/ Flexible Movement.
• With traverse unit

De-coiler unit:
• The foil de-coiler is hydraulically
operated collapsible type.
• Asynchronous geared motor driven
to achieve maximum line tension
through main winding motor.
• The foil can be loaded with the
help of moving/Jib crane or through
hydraulically operated coil loaders.

Tig Welding unit:
• The Machine features a very high end TIG Welding Unit
in-order to achieve the welding the foil to the bus bar.
• Foil is held on to the Bus Bar with the help of a
pneumatic gripping system.
• Speed Programmable Welding Gun travel is achieved
with the help of a VFD controlled induction motor &
gearbox. • The Welding torch position & Angle of the Torch is
variable in X & Y Axis with graduated markings for
repeatability.

Touch screen HMI
• Control panel positioned Front
of coil winder.
• Handy/ Flexible Movement.
• User Friendly software.
• Touch Screen Panel (HMI).

Control unit
• The application is technological
foundation for many kinds of finishing
processes and provides comprehensive functions
to realize winding or tension control
functionality Handy/ Flexible Movement.
• It contains control loop function blocks using dancer
systems, load cells as well as indirect tension control. Furthermore specific
functions like torque pre-control, diameter
calculation or tension taper.
Product Images
Hv foil winding machines

TECHNICAL SPECIFICATION HV FOIL WINDING MACHINE | |||||
---|---|---|---|---|---|
PARTICULARS | TFW HV - 100 | TFW HV - 200 | |||
Coil Diameter | 900 | 1000 | |||
Coil Width in mm | 1400 | 1600 | |||
Winding speed, rpm | 1-150 | 1-150 | |||
FOIL ALUMINUM / COPPER | |||||
Number of Foils | 1 | 1 or 2 | |||
Foil Width, in mm | 20-100 | 20-200 | |||
All Foil Thickness, in mm | 0.2-2.0 | 0.2-2.0 | |||
Cu Foil Thickness, in mm | 0.22 - 1.6 | 0.22 -1.6 | |||
Decoiler Expanding range, in mm | 300/400/500 | 300/400/500 | |||
Outer Diameter of Supplied coil, in mm | 1000 | 1200 | |||
INSULATION PAPER | |||||
Number of Insulation | 2 | 2 | |||
Insulation Paper Width, in mm | 120 | 240 | |||
Insulation Thickness, in mm | 0.01-0.25 | 0.08-0.40 | |||
Inside Diameter Of Supply Roll, in mm | 76 | 76 | |||
Outside Diameter Of Supply Roll, in mm | 400 | 400 |